How The Dwyer Company Delivered Industrial-Grade Load Capacity with Helical Piles
- Project Type: Commercial
- Project Services: Helical Piles
Quick Facts
- Louisville, Kentucky
- Project Type: Steel Production & Storage Facility
- Timeline: 6 weeks (complete installation)
- Piles Installed: 576 helical piles
- Load Capacity: 60 kips per pile
- Installation Depth:20-35 feet
- Helix Configuration: 10"-12"-14"-16" progressive lead sections
- Partners: Poage Engineering, East & Westbrook (GC)
The Challenge: Insufficient Soil Bearing
The primary challenge was insufficient soil bearing capacity to support the extreme loads required for heavy industrial equipment and steel storage operations at this large-scale facility. The site’s subsurface conditions lacked adequate bearing capacity at shallow depths, requiring foundations to reach competent bearing strata 20-35 feet below grade to support 60-kip loads per pile.
The Solution: Helical Piles for Deep Foundation Stability
The Impact: Steel-Strong Foundations on an Accelerated Timeline
Cost-Effective Solution
By utilizing 576 helical piles with progressive helical configurations, Dwyer eliminated the need for costly and time-intensive soil improvement work, delivering significant cost savings compared to conventional deep foundation methods.
Schedule Preservation
The installation was completed in just 6 weeks, allowing the project to maintain its aggressive construction timeline and avoid delays that would have impacted subsequent construction phases.
RELIABLE STRUCTURAL PERFORMANCE
The system transferred 60-kip loads directly to competent bearing strata at depths of 20 to 35 feet, ensuring the facility could safely support heavy industrial equipment and steel storage operations without compromising structural integrity or safety.
Why Choose The Dwyer Company for structural integrity?
Deep History • Solid Choice
The Dwyer Company’s proven track record in commercial and industrial foundation systems made us the trusted partner for this critical infrastructure project. Our team’s technical expertise, advanced equipment, and commitment to precision execution delivered a foundation system that will support decades of heavy industrial use.